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bike.org maps

I've been using bbbike org maps (open street maps) with extracted areas under 50mb to download to my edge 520 for navigating, but recently when i try to install a new map for a new area the unit is not able to unlock the map. Has something changed in the 520 firmware or am i doing something wrong? The maps extracted and downloaded I am renaming as gmapbmap.img. They used to work fine till a few months ago.