NEO2T: spacers and extended thru-axle

I'd originally posted this as a question about acceptable thru-axle thread engagement when spacers had been installed on a NEO2T.

Instead, I've since found a solution to the stock axle that came with my bike being too short. Details as follows:


I ran into a few issues that other people had in past, and one nobody seemed to talk about. The first two:

  • rear disc brake unit contacted the lower part of the NEO2T body - this is solved by adding a 2.7mm spacer sleeve to the non-drive-side (NDS) axle adaptor

  • rear derailleur contacted the trainer body while shifted into the lowest gear (largest cog) - this is solved by removing the freehub, the drive-side (DS) axle adaptor, and a small sleeve behind it, and installing both 1.0mm and 0.5mm spacers behind the sleeve before reinstalling the above parts & assemblies

Fixing the above introduces a new problem:

  • the Bontrager thru-axle included with the Domane AL 5 isn't quite long enough to engage fully with the threads on the drive-side drop-out as the effective width is now greater.

Easy solution: install Tacx part T1708, "Trainer Axle for E-Thru, M12 x 1.75" with two of the three included spacers - thick for NDS, thin on DS - using only gentle torque to tighten in place.

Linked album has the whole process and end result: https://imgur.com/gallery/kTYCFdo

  • Similar issue with recently bought TACX Neo2 (2nd hand) and trying to put on a Trek Domane SL6 2018 Disc. Disc side ok but cannot get the cassette indexing working to get all 11 gears on the Ultegra hub. Even spent £60 on the 12mm thru axle kit only to find it does fit the Gen2 TACX threads and you can't buy a Gen2 12mm kit. You couldn't make this up...

    Really really bad design and follow on advice IMHO. Now talked online to Garmin twice and not that taken by the advice which seems to want to point to Trek as the cause. Let's face it : 12mm thru axles and disc are pretty much standard. 

    I will give it 1 more go and if not able to solve will sell on and get another trainer more aligned with modern bike standards. 

  • Thank you. Very useful post. Solved my too-short-original-axle issue.