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Garmin Express not recognizing SD Card in SmartDrive 60

Hi, I bought a map through Garmin - they sent me a SD Card (4 GB) with the map installed.  It worked fine for a while.  But now there is an update - and Garmin Express says the card is incompatible.

The card is recognized by Finder on my Mac, and I can read and write onto it (while it is plugged into the GPS slot on the SmartDrive 60)

I have done the following, without any success:

- reformatted the card (FAT32 and MBR)

- tried another card

- tried another cable and another computer

- reinstalled Garmin Express

- spoke to Garmin - their response was - just buy a new device.  I am trying to avoid that, as the old one works fine - just no updates possible.

Any suggestions will be appreciated.