I have made custom routes many times and while there is usually some discrepancy between the mileage I see in Basecamp and the mileage for the same route in the GPS (5-10 miles) which is understandable... on my new replacement Nav 6 I see DOUBLE the mileage although looking at the map on the Nav6 the map appears to be correct.
It seems as if the Nav is showing my route as a ROUND TRIP although the route directions do not show it is a Round Trip.